Leaders in Recycling Systems

Hot Melt Granulator

Hot-Melt-Granulator-Hosokawa-Polymer-Systems

Manufacturers of FEP, PVC- and PE-insulated & jacketed wire and cable have successfully blended up to 50% recovered material with virgin pellets with no loss of physical or dielectric properties by immediately granulating hot material at the processing station.

No Sticking or Clogging: HMG® Hot Melt Granulators feature a modified Shurfeed® cutting chamber specially designed for recovery of hot plastics up to 600° F without pre-cooling. Hot extrudate falls directly in front of the rotating knives and is passed through the cutting action immediately. The evacuation blower provides high volume air flow through the open rotor and expanded chamber area to cool material quickly. Close, uniform rotor-to-screen clearance and the scissors-cut blade configuration produce fast, positive throughput without material build-up in the chamber.

For certain applications our Hot melt granulators provide an inline, low cost solution to plastics recycling. Much simpler than an expensive large pelletizing system, our Hot Melt Granulator is ideal for recycling of hot plastic such as FEP, PE and PVC used in the wire and cable manufacture. With a water cooled chamber and rotor and using high volumes of air our Hot Melt Granulator can recycle plastic up to 600º F. The granulator is low profile and can fit under extruder and accept extrudate of PVC, PE or FEP directly from the die.

Our hot melt granulators can process materials that are hundreds of degrees and molten. By water and air cooling we can take this extricate from an extruder die and process it into smaller useable regrind. (Not all materials lend themselves to this process ? contact our office for more information).

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Specifications
Model 88 1010 1627
Throat Size at Chamber Inches 8 x 8 10 x 10 16 x 27
Screen Area Sq. Inches 115 240 596
Motor HP 5 7.5 – 10 30 -50
Cutting Circle Diameter Inches 8 10 16
Rotor Knives Number 3 3 5
Bed Knives Number 2 2 2
Weight – SPL / SIL Lbs 550 675 2,500
Throughput Lbs/Hr 100 300 1,200
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Features & Specifications: Typical Materials Processed:
  • Unique chamber design allows air cooling of hot granulate for fast throughput without clogging.
  • Quiet operation ? 85 dbA or less in most applications
  • Recovers most hot materials at up to 600 degrees without pre-cooling
  • Safe 120-volt control circuit; hopper and screen cradle electrically interlocked.
  • Available as complete systems with blower evacuation and cyclone separating equipment for automated materials handling and closed loop processing.

ROI ? What is return on investment?

Made in the USAHosokawa designs & manufactures efficient granulation systems for a wide range of materials. Our designs require less energy & less maintenance than many competitors. Our systems are engineered to the highest standards right in the USA.

  • PVC - Polyvinylchloride
  • Nylon
  • HDPE - High Density Polyethylene
  • LDPE - Low Density Polyethylene
  • PP - Polypropylene
  • ABS
  • PET
  • PC - Polycarbonate
  • TPU - Urethanes
  • Santoprene
  • PS - Polystyrene
  • Cu ? Copper wire & cables
  • And many other materials