JMP_1917
JMP_1917PolyPlex & Material - No background

PolyPlex PPC 50/120 Shredder-Granulator

The new shredder-granulator, “Polyplex” designed, patented and made by Hosokawa Alpine is the latest in our innovative recycling solutions for plastic markets.  Our Polyplex shredder-granulator combines a vertically arranged shredder rotor with a granulator rotor for single-step size reduction. The principle is amazingly unique and revolutionary: The material is fed to the shredder by means of a feed trough and hydraulic ram.  This allows feed material lengths of up to 6 meters. This feed is then shredded and granulated to the perfect regrind size for use or processing.  We use a screen to control the final size which can range from 6 mm on up.  The feed rate is controlled via closed-loop current monitoring to maximize system capacity.  As a result of the combination of shredder and granulator, the comparatively small machine can process, for example, machine purgings of up to several hundred kilos together with profiles, pipes, film, blow-molded parts and many other materials and parts.  In combination with our dedusting systems, the system is compact, extremely efficient and will produce clean, uniform and dust-free regrind.

Resource

Brochure

Specifications

Specifications
Feed Drive Unit 2,2 kW
Mill drive 55 – 75 kW
Dimensions: Length
dependent on feed material
4500 mm – 9000 mm
Dimensions: Width
with door closed and open
1400 mm – 2300 mm
Dimensions: Height
dependent on design of the feed chute
2300 – ca. 3500 mm
Weight approx. 6500 kg

Technical Highlights

MATERIAL FEED

  • Self-dosing material feed
  • Feed unit individually adaptable to the respective problem specification
  • Feed material can be fed continually or in batches

COMMINUTION

  • Granulator fineness values in one step

HANDLING

  • Optimum access to cutting chamber, rotor and granulator knives
  • Short cleaning times
  • Easy operation and maintenance
  • Considerably reduced downtime

COST EFFICIENCY – IN COMPARISON WITH 2-STEP SOLUTIONS

  • Significantly cheaper purchase price
  • Energy-efficient comminution thanks to only one drive being needed
  • Minimized space requirement
  • Minimum staff requirement for feeding the machine
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